To make coatings have higher gloss and better wear resistance,
C5 hydrogenated petroleum resin is an indispensable core modifier.By optimizing the film structure and improving its own compatibility and stability,it can fundamentally improve coating performance.Without complex process adjustments,it can achieve a dual improvement in the gloss and wear resistance of coatings.It is widely compatible with various coating systems such as solvent-based,water-based,and UV,and is a key component in high-end coating formulations.
The reason why C5 hydrogenated petroleum resin can make coatings brighter lies in the fact that its deep hydrogenation process eliminates its own unsaturated double bonds,forming a water-white(color number<1)transparent texture.It not only does not yellow,but also does not block the coating base color,which can maximize the retention of the coating's own color and make the film present a transparent and delicate visual effect.At the same time,it has excellent compatibility with commonly used coating substrates such as acrylic,alkyd,epoxy,and UV resins.After mixing,it can form a uniform and dense film,avoiding problems such as fog and flocculation that affect gloss.In addition,its moderate softening point(80–110℃)can effectively improve the leveling property of the coating,making the film surface smoother and flatter,with a more prominent specular reflection effect.Compared with coatings without addition,the gloss can be increased by 20–40%,easily achieving a high-gloss texture.
In terms of wear resistance,C5 hydrogenated petroleum resin also has significant advantages.It can effectively improve the crosslinking density and cohesion of the coating film,significantly enhancing the film hardness.Usually,it can increase the pencil hardness by 1–2 grades(e.g.,from HB to H),and at the same time greatly enhance the adhesion of the coating to various substrates such as metal,wood,plastic,and cement,avoiding film peeling and falling off,and fundamentally improving the durability of the coating.Due to its stable structure without double bonds,it also has excellent UV resistance,oxidation resistance,acid and alkali resistance,and water resistance.Even when exposed outdoors for a long time,it can prevent the film from chalking and losing light,and at the same time reduce wear and scratches in daily use,increasing the wear resistance times of the coating by more than 30%and extending the service life of the coating.
Correct use of C5 hydrogenated petroleum resin is necessary to give full play to its brightening and wear-resistant effects,and no complex operation is required,just adjust the addition amount and use steps according to the coating system.Usually,5%–15%C5 hydrogenated petroleum resin can be added to solvent-based coatings(industrial,wood,anti-corrosion types).For water-based coatings(exterior wall,acrylic emulsion types),water-dispersible or emulsified C5 hydrogenated petroleum resin should be selected,with the addition amount controlled at 3%–10%.The addition amount of UV-curable coatings is 8%–20%,and that of road marking paint and hot-melt coatings needs to be increased to 20%–45%.The overall principle is"low amount for brightening and tackifying,high amount for enhancing hardness and wear resistance".When the addition amount exceeds 20%,a toughening agent can be added to avoid the film being brittle.
The use details vary slightly in different coating systems.In solvent-based systems,C5 hydrogenated petroleum resin can first be dissolved in solvents such as xylene and butyl acetate to prepare a 50%–70%mother liquor,which is added in the grinding stage to help pigment dispersion,color development,and anti-settling.Adding an appropriate amount in the paint mixing stage can further improve gloss,adhesion,and drying speed.In water-based systems,it needs to be added with low-speed stirring in the paint mixing stage,combined with wetting agents and dispersants to avoid demulsification.In UV systems,it can be directly blended with acrylates,monomers,and photoinitiators,which can not only improve leveling and adhesion,but also further enhance the high-gloss and high-transparency characteristics.
In the use process,it is necessary to control the process details:the dissolution temperature should not exceed 120℃to prevent thermal degradation of C5 hydrogenated petroleum resin;the stirring should be sufficient and uniform to ensure its complete dissolution,avoiding particles and flocculent impurities that affect the film texture;if you want to further improve the brightening effect,you can combine high-transparency titanium dioxide and wax paste.To enhance wear resistance,you can combine wear-resistant fillers such as quartz powder and alumina,as well as silane coupling agents.Combining light stabilizers and antioxidants can further improve the weather resistance of the coating and avoid yellowing.
In practical formula applications,C5 hydrogenated petroleum resin has strong adaptability.For example,for high-gloss and wear-resistant solvent-based industrial topcoats,on the basis of 50%acrylic resin,25%rutile titanium dioxide,and 12%solvent,adding 10%C5 hydrogenated petroleum resin with a softening point of 90–100℃,combined with 3%dispersants,leveling agents,and antioxidants,can achieve a gloss of≥90°(60°),hardness H,and resistance to steel wool friction≥500 times without obvious scratches.In water-based exterior wall weather-resistant paint,adding 6%water-based hydrogenated C5 dispersion,combined with 45%pure acrylic emulsion,20%titanium dioxide,and 29%fillers,additives,and water,can achieve the performance of light and color retention,artificial aging resistance≥1000h,and not easy to peel and chalk.In UV wood clear paint,15%C5 hydrogenated petroleum resin combined with 40%epoxy acrylate,30%reactive monomers,and 15%photoinitiators and leveling agents can create a high-transparency,high-gloss,scratch-resistant,and alcohol-resistant high-quality film.
If problems such as insufficient gloss,insufficient wear resistance,and yellowing are encountered during use,they can also be solved by adjusting the use method of C5 hydrogenated petroleum resin:when the gloss is insufficient,you can select a high-transparency C5 hydrogenated petroleum resin with a color number<1 and a softening point of 90–100℃,increase the addition amount to 10%–15%,and optimize the leveling process to reduce fog.When the wear resistance is insufficient,you can combine wear-resistant fillers and coupling agents,increase the proportion of C5 hydrogenated petroleum resin to improve crosslinking density,and control the film thickness at 30–50μm(too thin is not wear-resistant,too thick is brittle).In case of yellowing and poor weather resistance,it is necessary to ensure that fully hydrogenated C5 petroleum resin is selected instead of semi-hydrogenated products,and combined with HALS light stabilizers and antioxidants.
When selecting models,if focusing on high gloss and high transparency,you can choose C5 hydrogenated petroleum resin with a color number<1 and a softening point of 90–100℃;if focusing on wear resistance and scratch resistance,you can choose high softening point varieties with a softening point of 100–110℃;water-based coating systems need to specially select water-dispersible or emulsified products.In general,C5 hydrogenated petroleum resin does not require complex operations.As long as it is reasonably selected according to the coating system,and the addition amount and process are controlled,the gloss and wear resistance of the coating can be significantly improved easily,making it an efficient solution for creating high-end,long-acting,and high-quality coatings.